A medical device manufacturer recently wasted $28,000 on ill-fitting blister trays because they guessed their cavity dimensions. The truth? Perfectly sized custom blister packaging isn't about trial-and-error—it's science. Use this foolproof method to calculate your ideal cavity specs before tooling begins. Step 1: Map Your Product's Critical Dimensions For accurate thermoformed blist...
The U.S. recently adjusted import duties on plastic goods—including key materials used in custom thermoformed blister packaging. For international buyers sourcing from China, these changes could affect your project budgets. Here’s what you need to know to optimize costs. Key Updates Affecting Blister Packaging As of June 2024, notable adjustments include: PVC blister sheets: Duty ...
After a luxury watch brand shipped 5,000 units in standard clamshells, 12% arrived scratched—a $180,000 lesson in mismatched packaging. Your product’s protection, cost, and shelf impact hinge on choosing the right packaging type. Take this 90-second quiz to find your perfect match. Question 1: What’s Your Product’s Vulnerability? A. Easily scratched/crushed (...
Quiz: Does Your Product Need Clamshell, Blister, or Skin Packaging? When a premium drone manufacturer used standard clamshells for international shipping, 23% arrived with cracked propellers. The culprit? Mismatched packaging. Your product’s protection, shelf appeal, and compliance depend on choosing the right armor. Take this 4-question diagnostic to find your perfect match. Q1: How Fragile...
Why 63% of Child-Resistant Blister Failures Trace to These 3 Design Flaws After a major recall of arthritis medication last quarter, CPSC investigators traced 82% of failures to a single design oversight in push-through blister packs. Regulatory data reveals that nearly two-thirds of child-resistant (CR) failures stem from three preventable flaws. Here’s how to avoid becoming a statisti...
Inside Rosin Pack: Crafting Precision Blister Packaging Solutions Since 2010 When it comes to protecting and showcasing products—from delicate electronics to luxury cosmetics—blister packaging is often the unsung hero. At ROSIN PACK, we’ve spent over a decade perfecting the art and science of creating custom blister solutions that marry functionality, durability, and visual appea...
Sealing issues in blister packaging can turn a well-designed product into a logistical headache, risking contamination, product damage, or even customer returns. Whether you’re working with custom blister packs, thermoformed trays, or plastic clamshells, a weak seal undermines both protection and brand trust. Let’s break down the most common culprits behind sealing failures and how to ...
In the crowded landscape of retail shelves, where dozens of products compete for a shopper’s glance, your blister pack design can make or break a sale. It’s not just about protecting your product—it’s about telling a story at first sight. The right combination of form, function, and brand identity can turn a casual look into a purchase. Here are actionable design tips to en...
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