Why 63% of Child-Resistant Blister Failures Trace to These 3 Design Flaws After a major recall of arthritis medication last quarter, CPSC investigators traced 82% of failures to a single design oversight in push-through blister packs. Regulatory data reveals that nearly two-thirds of child-resistant (CR) failures stem from three preventable flaws. Here’s how to avoid becoming a statisti...
In the crowded landscape of retail shelves, where dozens of products compete for a shopper’s glance, your blister pack design can make or break a sale. It’s not just about protecting your product—it’s about telling a story at first sight. The right combination of form, function, and brand identity can turn a casual look into a purchase. Here are actionable design tips to en...
A weak seal on a blister pack isn’t just a minor flaw—it can lead to product damage, contamination, or lost sales. Whether you’re dealing with custom blister trays for electronics or clamshell packaging for small tools, sealing issues like gaps, peeling, or inconsistent bonds need targeted solutions. Let’s break down the root causes and how to fix them. One of the m...
Sealing issues in blister packaging—whether gaps, weak bonds, or peeling—can erode customer trust and hurt your bottom line. Once you’ve fixed an initial problem, the key is to stop it from coming back. The solution lies in proactive steps that span materials, machinery, and processes, ensuring consistent, reliable seals for every batch of custom blister packs or clamshell packag...
1. Child-Resistant Pharmaceutical Blister Packs with Precision Perforation G.D. Searle faced a critical challenge with their Covera-HS prescription medication packaging: ensuring both child resistance and easy access for seniors while maintaining airtight seals. The solution? A dual-perforation system that required perfect alignment between the lidding film and PVC blister...
In the dynamic landscape of blister packaging, staying ahead of regulatory changes is crucial. As we move into 2024 and beyond, new rules are reshaping how we design, produce, and distribute blister packs. Whether you’re using custom blister trays for electronics, clamshell blisters for consumer goods, or pharmaceutical blister packs, these updates directly impact your operations. The envi...
For warehouses and retailers storing bulk blister packaging—whether for electronics, cosmetics, or household goods—two big headaches always pop up: wasted space and unstable stacks. Traditional options (like irregular clamshell blisters or shallow custom blister trays) slide easily, force extra shelving use, and risk damage before products hit shelves. The fix? Stackable, space-saving ...
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