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What industries commonly use thermoformed blister packaging?

Time: March 21, 2024

What industries commonly use thermoformed blister packaging


Thermoforming is a fabrication process that involves heating a sheet of plastic – or ‘film’ when referring to thinner gauges and certain material types – in an oven in order to form it over a mould to make a specific shape, and then trimming to create a usable product.


Thermoformed blister packaging is used in various industries across the globe. Some of the common industries that utilize thermoformed blister packaging include:

  • Pharmaceuticals

Thermoformed blister packaging is extensively used in the pharmaceutical industry for packaging tablets, capsules, and other solid dosage forms. It provides protection, tamper resistance, and ensures proper dosage control.


  •  Healthcare and Medical Devices: 

Medical devices such as syringes, surgical instruments, bandages, and diagnostic kits often use thermoformed blister packaging. The packaging offers sterility, product visibility, and ease of use.



  • Consumer Electronics: 

Many electronic products like memory cards, batteries, earphones, and small accessories are packaged using thermoformed blisters. The packaging offers product protection, prevents theft, and provides a clear view of the product.


  • Cosmetics and Personal Care: 

Thermoformed blister packaging is commonly used for packaging cosmetic products like mascara, lipstick, nail polish, and skincare products. It enhances product presentation and prevents contamination.



  • Food and Beverage: 

In the food industry, thermoformed blister packaging is commonly used for individual servings of products like chocolate, chewing gums, mints, and condiments. It ensures product safety, extends shelf life, and enhances convenience.



  • Consumer Goods: 

Various consumer goods items, such as toys, stationery, small hardware items, and automotive accessories, are often packaged using thermoformed blisters. It provides protection during transportation and showcases the product attractively.


  • Tool and Hardware: 

Small tools, drill bits, screws, and other hardware items are often packaged in thermoformed blister packaging. It offers product organization, protection against damage, and ease of identification.


These industries use thermoformed blister packaging due to its advantages such as product visibility, protection, tamper resistance, versatility, and cost-effectivenes.

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